Use of Hydrogen in Internal Combustion Engine March 5 2026

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Use of Hydrogen in Internal Combustion Engine  March 6 2026

 

Hydrogen is the fuel of the future ,,, the near future .. It is the only solution we have to combat the problems of using fossil fuels when it comes to global warming and providing affordable fuel resources for everyone.

Use of Hydrogen in Internal Combustion Engine  March 6 2026

This is an old post from 2012 but is extremely relevant to today 2026 and provides important reasons for the uses of the Gen 25 Hydrogen fuel system in large trucking and Generator systems.  The Gen 25 System is a single high power unit that can replace using Two Gen 20 systems on the same truck or generator system.  Many of my clients with 16 liter engines towing two trailers of fuel (Total load 110 ton) have used two Gen 20 systems to power their vehicle — a single Gen 25 system produces the same gas as 2.7 Gen 20 systems.

Fast depletion of fossil fuels is urgently demanding a carry out work for research to find out the viable alternative fuels for meeting sustainable energy demand with minimum environmental impact. In the future, our energy systems will need to be renewable and sustainable, efficient and cost-effective, convenient and safe. Hydrogen is expected to be one of the most important fuels in the near future to meet the stringent emission norms. The use of the hydrogen as fuel in the internal combustion engine represents an alternative use to replace the hydrocarbons fuels, which produce polluting gases such as carbon monoxide (CO), hydro carbon (HC) during combustion.

 

For more than a century, hydrocarbon fuels have played a leading role in propulsion and power generation. However, increase in stringent environment regulations on exhaust emissions and anticipation of the future depletion of worldwide petroleum reserves provides strong encouragement for research on alternative fuels . As a result various alternative fuels (such as liquefied petroleum gas (LPG), compressed natural gas (CNG), hydrogen, vegetable oils, bio gas, producer gas) have been considered as substitutes for hydrocarbon-based fuel and reducing exhaust emissions. Of these, hydrogen is a long-term renewable and less-polluting fuel. In addition hydrogen is clean burning characteristics and better performance drives more interest in hydrogen fuel. When it is burnt in an internal combustion engine, the primary combustion product is water with no CO2. Although NOx emissions are formed when hydrogen is used.

COMBUSTIVE PROPERTIES OF HYDROGEN

The properties that contribute to its use as a combustible fuel are its:

• wide range of flammability    hydrogen can be combusted in an internal combustion engine over a wide range of fuel-air mixtures. A significant advantage of this is that hydrogen can run on a lean mixture. A lean mixture is one in which the amount of fuel is less than the theoretical, stoichiometric or chemically ideal amount needed for combustion with a given amount of air. This is why it is fairly easy to get an engine to start on hydrogen.  

Generally, fuel economy is greater and the combustion reaction is more complete when a vehicle is run on a lean mixture. Additionally, the final combustion temperature is generally lower, reducing the amount of pollutants, such as nitrogen oxides, emitted in the exhaust. There is a limit to how lean the engine can be run, as lean operation can significantly reduce the power output due to a reduction in the volumetric heating value of the air/fuel mixture

• low ignition energy

• small quenching distance     Hydrogen has a small quenching distance, smaller than gasoline. Consequently, hydrogen flames travel closer to the cylinder wall than other fuels before they extinguish. Thus, it is more difficult to quench a hydrogen flame than a gasoline flame. The smaller quenching distance can also increase the tendency for backfire since the flame from a hydrogen-air mixture more readily passes a nearly closed intake valve, than a hydrocarbon-air flame.

 

• high autoignition temperature      This has important implications when a hydrogen-air mixture is compressed.

• high flame speed at stoichiometric ratios     Hydrogen has high flame speed at stoichiometric ratios. Under these conditions, the hydrogen flame speed is nearly an order of magnitude higher (faster) than that of gasoline. This means that hydrogen engines can more closely approach the thermodynamically ideal engine cycle. At leaner mixtures, however, the flame velocity decreases significantly.

• high diffusivity      Hydrogen has very high diffusivity. This ability to disperse in air is considerably greater than gasoline and is advantageous for two main reasons. Firstly, it facilitates the forma-tion of a uniform mixture of fuel and air. Secondly, if a hydrogen leak develops, the hydrogen disperses rapidly. Thus, unsafe conditions can either be avoided or minimized

• very low density        Hydrogen has very low density. This results in two problems when used in an internal combustion engine. Firstly, a very large volume is necessary to store enough hydrogen to give a vehicle an adequate driving range. Secondly, the energy density of a hydrog

• Flame velocity and adiabatic flame       The minimum ignition source energy is the minimum energy required to ignite a fuel-air mix by an ignition source such as a spark discharge. For an hydrogen-air mixture 0.02 mJ as compared to 0.24 mJ for petrol -air and is approximately constant over the range of flammability. The low minimum ignition energy of the hydrogen-air mix means that a much lower energy spark is required for spark ignition. This means that combustion can be initiated with a simple glow plug or resistance hot-wire. It also ensures prompt ignition of the charge in the combustion chamber.

III.. HYDROGEN AS A FUEL

Hydrogen produces only water after combustion. It is a non-toxic, non-odorant gaseous matter and also can be burn completely . When hydrogen is burned, hydrogen combustion does not produce toxic products such as hydrocarbons, carbon monoxide, and oxide of sulphur, organic acids or carbon dioxides shown in Equation below , except for the formation of NOx .

2H2 + O2 = 2H20

Due to these characteristics, researchers are focusing their attention on hydrogen as an alternative fuel in internal combustion engines. Combustion of hydrogen is fundamentally different from the combustion of hydrocarbon fuel Hydrogen has some peculiar features compared to hydrocarbon fuels, the most significant being the absence of carbon. The burning velocity is so high that very rapid combustion can be achieved. The limit of flammability of hydrogen varies from an equivalence ratio (φ) of 0.1 to 7.1 hence the engine can be operated with a wide range of air/fuel ratio .

The minimum energy required for ignition of hydrogen–air mixture is 0.02 mJ only. This enables hydrogen engine to run well on lean mixtures and ensures prompt ignition. The density of hydrogen is 0.0838 kg/m3, which is lighter than air that it can disperse into the atmosphere easily. Hydrogen has the highest energy to weight ratio of all fuels. The flame speed of hydrogen is 270 cm/s that may cause a very high rate of cylinder pressure rise. The diffusivity of hydrogen is 0.63 cm2/s. As the hydrogen self-ignition temperature is 858 K, compared to diesel of 453 K, it allows a larger compression ratio to be used for hydrogen in internal combustion engine . But it is not possible to achieve ignition of hydrogen by compression alone. Some sources of ignition have to be created inside the combustion chamber to ensure ignition.

Hydrogen use in diesel engines

There are several reasons for applying hydrogen as an additional fuel to accompany diesel fuel in the internal combustion (IC) compression ignition (CI) engine. Firstly, it increases the H/C ratio of the entire fuel. Secondly, injecting small amounts of hydrogen to a diesel engine could decrease heterogeneity of a diesel fuel spray due to the high diffusivity of hydrogen which makes the combustible mixture better premixed with air and more uniform . Hence the formation of hydrocarbon, carbon monoxide, and carbon dioxide during the combustion can be completely avoided; however a trace amount of these compounds may be formed due to the partial burning of lubricating oil in the combustion chamber .

However hydrogen cannot be used as a sole fuel in a compression ignition (CI) engine, since the compression temperature is not enough to initiate the combustion due to its higher self-ignition temperature .Hence hydrogen cannot use CI engine without the assistance of a spark plug or glow plug. This makes hydrogen unsuitable for a diesel engine as a sole fuel.

Hydrogen-Powered Internal Combustion Vehicle

Hydrogen can be used in both the spark ignition as well as compression ignition engines without any major modifications in the existing systems. An appropriately designed timed manifold injection system can get rid of any undesirable combustion phenomena such as backfire and rapid rate of pressure rise.

1)      Internal combustion engine powered vehicles can possibly operate with both petroleum products and dual-fuels with hydrogen.

2)      Because of hydrogen has a wide range of ignition, hydrogen engine can be used without a throttle valve. By this way engine pumping losses can be reduced.

3)      Direct injection solves the problem of pre-ignition in the intake manifold; it does not necessarily prevent pre-ignition within the combustion chamber.

4)      An appropriate DI system design specifically on the basis of hydrogen’s combustion characteristics for a particular engine configuration ensures smooth engine operational characteristics without any undesirable combustion phenomena.

5)      Backfiring is limited to external mixture formation operation and can be successfully avoided with DI operation. Proper engine design can largely reduce the occurrence of surface ignition.

6)      Optimizing the injection timings can also control the onset of knock during high hydrogen flow.

7)      Hydrogen engine may achieve lean-combustion in its actual cycles.

Gen 25 Hydrogenfuelsystems running SMALL
Gen 25 Hydrogenfuelsystems running
Gen 25 Hydrogen generatot unit assembled
Gen 25 Hydrogen generator unit assembled
Gen 25 Hydrogenfuelsystems box LARGE
Gen 25 Hydrogenfuelsystems box LARG
Gen 25 Hydrogen fuel system cell - plate area 15000 square cm
Gen 25 Hydrogen fuel system cell – plate area 15000 square cm
Two Gen 20 Hydrogen systems mounted on rear of 16 liter coogee chemicals truck
Two Gen 20 Hydrogen systems mounted on rear of 16 liter coogee chemicals truck
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Friday, March 6, 2026

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